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Hellweg Maschinenbau is a leading supplier and manufacturer of recycling machines for the plastic industry |
| Year established : |
1918 |
Business : |
Manufacturer |
Hellweg Maschinenbau is a leading supplier and manufacturer of recycling machines for the plastic industry , granulators, beside the press, plastics, recycling, granulation, size reduction, grinding, grinder, granulator, laboratory mill, mills, dust removal equipment, vacuum extraction, film cutter, sprue, edge strip granulators, edge strip feeding equipment, film shredders, packaging machines
Hellweg-Maschinenbau has specialised in the development and production of shredding machinery for the plastics industry - especially in granulators/cutting mills. The sole ownership enterprise formed in 1988 by Bernd Hellweg has been restructured on 1.1.2000 into a limited company, Hellweg Maschinenbau GmbH & Co. KG, that has since been managed as a family-owned company. After the company had already developed and realised entire projects for renowned engineering companies, greater emphasis has been given to driving forward with development of the company’s own products. After years of development and test phases, a range of shredding machines arose, with the highest level of craftsmanship. The excellence in quality gained through contract production became the guideline for the company’s own engineering work. The high degree of experience in the area of development and in CNC technology enable a sensible relationship between design and the subsequent production by various machining processes. The standard range of machines covers mobile machine-side mills, slow-running and central granulators/grinders in different sizes. as well as complete fully automated recycling lines. Hellweg Maschinenbau also develops solutions according to specific customer requirements. With their solid construction, Hellweg granulators stand for advanced technology and guarantee compliance with the highest demands for quality – with a well balanced price-performance relationship - completely made in Germany.
Plastic recycling technologny
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| Machine-side-granulators - 1.5 - 5.5 kW series 150 - Processing of bulky sprue cores
Revenue source: raw material savings through return of sprues
The Hellweg 150 series beside-the-machine granulators can be connected very easily to one or more injection moulding machines, due to their especially flat construction. Extremely bulky sprue cores, sprue gating and complete sprue and runner systems can be removed after opening of the moulding tool and then ground on the spot. Introduction of material can
take place as desired, with a chute, free-fall hopper or conveyor belt. Material can be removed by connecting freely available standard extraction fittings. A tall rack is offered as an option to fill the ground material into a bulk container or bags. When fitted with an appropriate feeding equipment, the machines are used to process film edge strips.
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| series 180 - central grinding Central processing, high flexibility and reliable grinding
Operation of only one central Hellweg granulator can be advantageous,
compared with buying several beside-the-machine granulators. Lower
investment costs and better machine utilisation can then mean greater
profitability. On-line recycling directly at the injection moulding machine
is not always possible. So rejected parts, sprues and runners can be collected within a plastics processing operation and passed to the Hellweg Series 180 central granulator fitted with extraction equipment. Both lightweight and thinwalled, as well as heavy and thick-walled
parts can be ground.
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| series 250 - slow running roll mill - Slotter – low dust granulation without sieve The Hellweg ”Slotter” (”Slow Cutter”) type roll mill works without use of
sieves and with low speed of just 25 rpm, so that gentle granulation of
sprues and gating parts takes place, preventing thermal degradation,
ensuring faster output of ground material and regrind with an extremely
low level of dust, that is often a decisive criterion to ensure that the
material can be returned to the production process. Extremely fast and
easy cleaning is enabled by division of the grinder into two sections
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| series 80 Mini with high performance - processing of the smallest sprues The small, compact Hellweg 80 series of beside-the-machine granulators are used directly mounted on the frame of an injection moulding machine or beside-the-machine. There they grind, among others, sprues arising from small to very smallest components and products in so-called micro injection moulding of, for example, mobile phones in telecommunications, or medical products such as syringes, drain tubes, etc. Other application fields are
the laboratory area and model construction
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| Slow running granulators - 25 r.p.m. Slotter – low dust granulation without sieve
The Hellweg ”Slotter” (”Slow Cutter”) type roll mill works without use of
sieves and with low speed of just 25 rpm, so that gentle granulation of
sprues and gating parts takes place, preventing thermal degradation,
ensuring faster output of ground material and regrind with an extremely
low level of dust, that is often a decisive criterion to ensure that the
material can be returned to the production process. Extremely fast and
easy cleaning is enabled by division of the grinder into two sections
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Product overview - Granulators, beside-the-machine & ancillary equipment
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